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BIKELAND > FORUMS > ZX12R ZONE.com > Thread: fork seals NEW TOPIC NEW POLL POST REPLY
jus1975


Expert Class
Posts: 402
posted May 09, 2006 05:48 PM        
fork seals

Who has replaced there fork seals? Did you have any problems? Tell me what you see when you remove the seal and washer. Is there anything such as a bushing on the inside that is not replacable, maybe pressed fitted in the area where the seal is placed. I am haveing problems with mine. They are not sealing at all. Which way does the seal go into the fork, maybe I have it backwards. I didn't remove the parts so I'm not sure exactly how it goes back together. I noticed that the washer has a flat side and more rounded smooth side. Which side goes in first? Can someone help me or point in the direction of someone to contact that has done this before?

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tuusinii


Pro
Posts: 1031
posted May 10, 2006 04:33 AM        
Look for the service manual. There are onlin version somewhere. From there You can check how all the parts go in. Or maybe even the parts manual is adequate.
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jus1975


Expert Class
Posts: 402
posted May 10, 2006 06:59 AM        
The shop manual does not show which direction the seals go in nor do they show a bushing. However Race Tech tells me that there database list two bushing but they could not tell me where they went.
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tuusinii


Pro
Posts: 1031
posted May 10, 2006 10:28 PM        Edited By: tuusinii on 10 May 2006 23:29
If I don't remember wrong the seals go in the right way up. So when they are at the bike the lip is down (because of the upsidedown forks). And about the bushings I don't remember they have any specific directions they are straight. It's a while I've done the forks but that is how I remember it. And I don't see how the forks could leak if the seals look OK and are in the place. Can You take pictures?
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jus1975


Expert Class
Posts: 402
posted May 11, 2006 01:24 PM        
So are you saying that there is a bushing inside. If so that is the problem. I don't have any.
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