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BIKELAND > FORUMS > ZX-14.com > Thread: Exploded Clutch Basket NEW TOPIC NEW POLL POST REPLY
4Racing


Parking Attendant
VP Race Fuel Expert
Posts: 19
posted December 09, 2008 09:58 AM        
quote:
i would take any ideas as to what happened as well as suggestions on replacement ideas


I would fire your mechanic. Just kidding. Hope you get it back together by the next race. Let me know if you need any MRX01 for February.

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flite leader


Zone Head
Posts: 651
posted December 09, 2008 11:47 AM        Edited By: flite leader on 9 Dec 2008 21:23
quote:


on removing the big nut ...................................use a breaker bar & keep it 90degrees
sometimes it gets off angle & can cause further problems

it is improper to use an impact......................sure it gets the job done

except it knackers the threads .........................resulting in a less likely

situation that your torque of the reapplied big nut will be correct

that applies to ANY fastener !!!!!!!!

if you want it to be right ..........

or stay right

IMPACTS ARE NOT USED
good mechanics know this...... great mechanics do this


Well thats what i am using, need to stop the engine from turning over, Tried brake/ maybe i need a helper to hold it, i only tried for a second it was getting late





they make a clutch basket holding tool

just take a hand full of old steels...........drill holes in them

then turn them & weld them to each other with the teeth matching

then weld you a 1foot or 2 foot handle to them

slidwe that onto the basket........................stops it from turning

you will be changing out clutches ....plates etc

youve made a tool you can use from now on,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,Correctly

make the handle long enuf to snub under the foot or on top
you can tighten ot loosen w/o doing any damage at all !!

i know guys that use many methods......................one that sends chills down my spine

put bike in gear.......stand on rear brake

use monster impact on nut.....................................D A M N ! thats wrong

that can cause tranny problems

so make you a homegrown clutch tool that will easily pay for itself

____________
bend your mind.....
or break your ass...!!

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JohnnyRocketZX14


Expert Class
Posts: 207
posted December 09, 2008 03:09 PM        
IMPACTS ARE NOT USED
good mechanics know this...... great mechanics do this


Well thats what i am using, need to stop the engine from turning over, Tried brake/ maybe i need a helper to hold it, i only tried for a second it was getting late





they make a clutch basket holding tool

just take a hand full of old steels...........drill holes in them

then turn them & weld them to each other with the teeth matching

then weld you a 1foot or 2 foot handle to them

slidwe that onto the basket........................stops it from turning

you will be changing out clutches ....plates etc

youve made a tool you can use from now on,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,Correctly

make the handle long enuf to snub under the foot or on top
you can tighten ot loosen w/o doing any damage at all !!

i know guys that use many methods......................one that sends chills down my spine

put bike in gear.......stand on rear brake

use monster impact on nut.....................................D A M N ! thats wrong

that can cause tranny problems

so make you a homegrown clutch tool that will easily pay for itself



now that you have explained it i can recall seeing a few in the past, guess i didnt know what i was looking at lol.
i will make one for sure,

Thanks again
____________
07 ZX14
Brocks Sidewinder, Stretched, lowered, strapped,Drag seat, PCIII W/Hub, No flies, BMC, Speedo Healer, Muzzy NOS/Shifter,
1.41 60, 5.77 1/8th 8.89 1/4

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1badzx12r


Needs a life
Posts: 8321
posted December 09, 2008 03:33 PM        
quote:
quote:


on removing the big nut ...................................use a breaker bar & keep it 90degrees
sometimes it gets off angle & can cause further problems

it is improper to use an impact......................sure it gets the job done

except it knackers the threads .........................resulting in a less likely

situation that your torque of the reapplied big nut will be correct

that applies to ANY fastener !!!!!!!!

if you want it to be right ..........

or stay right

IMPACTS ARE NOT USED
good mechanics know this...... great mechanics do this


Well thats what i am using, need to stop the engine from turning over, Tried brake/ maybe i need a helper to hold it, i only tried for a second it was getting late





they make a clutch basket holding tool

just take a hand full of old steels...........drill holes in them

then turn them & weld them to each other with the teeth matching

then weld you a 1foot or 2 foot handle to them

slidwe that onto the basket........................stops it from turning

you will be changing out clutches ....plates etc

youve made a tool you can use from now on,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,Correctly

make the handle long enuf to snub under the foot or on top
you can tighten ot loosen w/o doing any damage at all !!

i know guys that use many methods......................one that sends chills down my spine

put bike in gear.......stand on rear brake

use monster impact on nut.....................................D A M N ! thats wrong

that can cause tranny problems

so make you a homegrown clutch tool that will easily pay for itself








each to his own ...but whats the differance of the engine TQ on that input shaft as compared to that impact driver TQ on that input shaft ...i guess next a tool will be needed to remove output counter shaft sprocket nut ...instead of useing a impact ...
____________
http://www.youtube.com/watch?v=S06nIz4scvI

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flite leader


Zone Head
Posts: 651
posted December 09, 2008 04:41 PM        
quote:
quote:
quote:


on removing the big nut ...................................use a breaker bar & keep it 90degrees
sometimes it gets off angle & can cause further problems

it is improper to use an impact......................sure it gets the job done

except it knackers the threads .........................resulting in a less likely

situation that your torque of the reapplied big nut will be correct

that applies to ANY fastener !!!!!!!!

if you want it to be right ..........

or stay right

IMPACTS ARE NOT USED
good mechanics know this...... great mechanics do this


Well thats what i am using, need to stop the engine from turning over, Tried brake/ maybe i need a helper to hold it, i only tried for a second it was getting late





they make a clutch basket holding tool

just take a hand full of old steels...........drill holes in them

then turn them & weld them to each other with the teeth matching

then weld you a 1foot or 2 foot handle to them

slidwe that onto the basket........................stops it from turning

you will be changing out clutches ....plates etc

youve made a tool you can use from now on,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,Correctly

make the handle long enuf to snub under the foot or on top
you can tighten ot loosen w/o doing any damage at all !!

i know guys that use many methods......................one that sends chills down my spine

put bike in gear.......stand on rear brake

use monster impact on nut.....................................D A M N ! thats wrong

that can cause tranny problems

so make you a homegrown clutch tool that will easily pay for itself








each to his own ...but whats the differance of the engine TQ on that input shaft as compared to that impact driver TQ on that input shaft ...i guess next a tool will be needed to remove output counter shaft sprocket nut ...instead of useing a impact ...


to some just getting it done is all thats necessary

NOT taking into consideration the damage done this time or the next

then we hear laments & groans about missed shifts..........chipped teeth etc

& then the $$$$$$$$$$$$$

that clutch basket fix if cheap.....& givin your bud a six pack & sharing a pizza with him while he welds it up is PRICELESS

remind me Never to let you change the sparkplug in my lawnmower
____________
bend your mind.....
or break your ass...!!

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davej


Expert Class
Posts: 451
posted December 09, 2008 05:47 PM        
Any time you see scattering like that you have to wonder about impact shock. You've see the cager not preload his drive train, just high rpm and dumping the clutch. This shock action usually takes out the drive line first or the tranny. Many of you guys preload without even thinking about it, just a natural thing.
PS. 15,000 miles on Muzzy turbo stage1,nothing new to report, no oil consumption, 40 mpg if very careful, not off the lying computer, original clutch, 25,100 miles total. About 37 minutes WOT time. Engine sounds like new, checked valves at 23,000, no adj necessary, everything nominal.
____________
Triumph guy

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JohnnyRocketZX14


Expert Class
Posts: 207
posted December 09, 2008 08:18 PM        Edited By: JohnnyRocketZX14 on 10 Dec 2008 04:34
quote:
Any time you see scattering like that you have to wonder about impact shock. You've see the cager not preload his drive train, just high rpm and dumping the clutch. This shock action usually takes out the drive line first or the tranny. Many of you guys preload without even thinking about it, just a natural thing.
PS. 15,000 miles on Muzzy turbo stage1,nothing new to report, no oil consumption, 40 mpg if very careful, not off the lying computer, original clutch, 25,100 miles total. About 37 minutes WOT time. Engine sounds like new, checked valves at 23,000, no adj necessary, everything nominal.


ok so did davej just imply i dont know how to ride???

pretty sure you cant high rpm and dump the clutch when running a shinko slick (or any other decent tire) you would either flip the bike or shock the tire and blow it off. In either case you would never run a 1.41 60 or any 8 sec pass for that matter ( well unless its a slider clutch or multi stg lock up ) which you can tell from the pics its not.

If you dont drag your bike on a regular basis its not the same thing so 25000 miles doesn't mean much

you can bring that original clutch turbo to the track anytime
____________
07 ZX14
Brocks Sidewinder, Stretched, lowered, strapped,Drag seat, PCIII W/Hub, No flies, BMC, Speedo Healer, Muzzy NOS/Shifter,
1.41 60, 5.77 1/8th 8.89 1/4

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smokinzx14


Needs a life
Posts: 10197
posted December 09, 2008 08:49 PM        Edited By: smokinzx14 on 10 Dec 2008 04:51
NO NO NO Johnny did not do anything wrong , this is NOT his falt ... I have two clutch baskets blow on me ( not on a zx14 )... But i could take one out at anytime on my zx14 ...Most likely it was a casting flaw in his basket ... We are pushing these stock parts way past the intended limits and shit is going to happen sooner or later ..


I would say to anyone including myself to look over the clutch basket at the time you replace your clutches ... You might spot a small crack before it becomes a real mess or worse ..


____________
Smokin Performance Cycles..
Tampa Bay , FL .. Brocks Performance Dealer ..
Gen 2 ZX14R Best ET 8.43 , Best MPH 164.95

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davej


Expert Class
Posts: 451
posted December 10, 2008 08:25 AM        
quote:
quote:
Any time you see scattering like that you have to wonder about impact shock. You've see the cager not preload his drive train, just high rpm and dumping the clutch. This shock action usually takes out the drive line first or the tranny. Many of you guys preload without even thinking about it, just a natural thing.
PS. 15,000 miles on Muzzy turbo stage1,nothing new to report, no oil consumption, 40 mpg if very careful, not off the lying computer, original clutch, 25,100 miles total. About 37 minutes WOT time. Engine sounds like new, checked valves at 23,000, no adj necessary, everything nominal.


ok so did davej just imply i dont know how to ride???

pretty sure you cant high rpm and dump the clutch when running a shinko slick (or any other decent tire) you would either flip the bike or shock the tire and blow it off. In either case you would never run a 1.41 60 or any 8 sec pass for that matter ( well unless its a slider clutch or multi stg lock up ) which you can tell from the pics its not.

If you dont drag your bike on a regular basis its not the same thing so 25000 miles doesn't mean much

you can bring that original clutch turbo to the track anytime
Not at all, with your 1/8 being perfect it's clear your a good rider I don't know how fast your loading the drive train. We have a very short season in Utah and lucky to make 24 runs in a season. The turbo is a road bike that dabbles at the strip. The 1/8 mile is terrible, high 6's @ 108 with 147 mph @ 10.01. That's at high altitude with outside air temp 90+ degrees. Wheel base is stock just lowered to middle hole on the Muzzy lowering links.
____________
Triumph guy

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1badzx12r


Needs a life
Posts: 8321
posted December 10, 2008 11:35 AM        

to some just getting it done is all thats necessary

NOT taking into consideration the damage done this time or the next

then we hear laments & groans about missed shifts..........chipped teeth etc

& then the $$$$$$$$$$$$$

that clutch basket fix if cheap.....& givin your bud a six pack & sharing a pizza with him while he welds it up is PRICELESS

remind me Never to let you change the sparkplug in my lawnmower





i don't see ANY ANSWER to my QUESTION ..
I JUST SEE UR BABBLING OR RAMBLING ON in your mind SET stuff
WHEN I can go to any given shop and watch them take that counter shaft sprocket off WITH A IMPACT ..
so BEING your bike put together so perfect you shouldn't need plugs in your lawnmower
____________
http://www.youtube.com/watch?v=S06nIz4scvI

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KZScott


Needs a life
high on speed
Posts: 7235
posted December 10, 2008 01:27 PM        Edited By: KZScott on 10 Dec 2008 21:28
quote:

i don't see ANY ANSWER to my QUESTION ..
I JUST SEE UR BABBLING OR RAMBLING ON in your mind SET stuff
WHEN I can go to any given shop and watch them take that counter shaft sprocket off WITH A IMPACT ..
so BEING your bike put together so perfect you shouldn't need plugs in your lawnmower


welcome to my world. check out the stuff in the dragbike zone. we are having the same problem trying to get flite to make sense



oh and yeah, i second the motion to get a billet basket. MTC in my 12
____________
01 ZX-12R 8.84 @ 156.3 no bars, DOT tires. Pump Gas, NA.... turbo 8.47 @ 164.
00 ZX-12R 8.62 @ 165.2 no bars, slicks, Pump Gas, 55 shot.... turbo 8.32 @173
00 ZX-12R Fastest NA Kawasaki in the world 1: 222.046 1.5: 226.390 Loring AFB
00 ZX-12R street turbo 1: 227.9 1.5: 234.1 Loring AFB
00 ZX-12R LSR turbo 1: 263.1 1.5: 266.5 Loring AFB Worlds fastest ZX-12R
CMG Racing RCC Turbos

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JohnnyRocketZX14


Expert Class
Posts: 207
posted January 07, 2009 06:05 PM        Edited By: JohnnyRocketZX14 on 8 Jan 2009 02:09
Ok back on subject, I got a complete basket off an 08. The ring gear is different on 07 so the basket will not work(guess i mail mine in and go billet) , but the inner hub ,clutch and pressure plate seem to be the same. Does anyone know for sure if they are???



mine were toast so i hope i can use them so it wasnt a total waste of money!!!

____________
07 ZX14
Brocks Sidewinder, Stretched, lowered, strapped,Drag seat, PCIII W/Hub, No flies, BMC, Speedo Healer, Muzzy NOS/Shifter,
1.41 60, 5.77 1/8th 8.89 1/4

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JohnnyRocketZX14


Expert Class
Posts: 207
posted January 07, 2009 06:13 PM        
Also Falicon, muzzy or APE billet basket??
Muzzy's is hard anodized, does this really make it stronger??

want the best product with a quick turn around, trying to make the hurricane alley finals
____________
07 ZX14
Brocks Sidewinder, Stretched, lowered, strapped,Drag seat, PCIII W/Hub, No flies, BMC, Speedo Healer, Muzzy NOS/Shifter,
1.41 60, 5.77 1/8th 8.89 1/4

  Ignore this member    Click here to visit JohnnyRocketZX14's homepage. 
1badvespa1400cc


Zone Head
power junkie
Posts: 691
posted January 07, 2009 07:38 PM        
+1 on smokins post.
____________
Just another foeteen!!!!!

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billeason


Zone Head
Posts: 711
posted January 07, 2009 07:39 PM        
clutches

quote:
Ok back on subject, I got a complete basket off an 08. The ring gear is different on 07 so the basket will not work(guess i mail mine in and go billet) , but the inner hub ,clutch and pressure plate seem to be the same. Does anyone know for sure if they are???



mine were toast so i hope i can use them so it wasnt a total waste of money!!!

Its all the same except the drive gear. 06-7 has the cushion in the gear,but both will work,just differant part numbers. Check inner hub real close for warpage, I had one manifactured wrong and just by luck i caught it'' It had cracked the basket...........Bill
____________
bill eason

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JohnnyRocketZX14


Expert Class
Posts: 207
posted January 08, 2009 06:19 AM        
Thanks bill , when you say both will work you mean i would have to have my 07 drive gear installed on the 08 basket right?
____________
07 ZX14
Brocks Sidewinder, Stretched, lowered, strapped,Drag seat, PCIII W/Hub, No flies, BMC, Speedo Healer, Muzzy NOS/Shifter,
1.41 60, 5.77 1/8th 8.89 1/4

  Ignore this member    Click here to visit JohnnyRocketZX14's homepage. 
NINJA12


Needs a job
Posts: 3310
posted January 08, 2009 08:55 AM        
After 500-600 passes, you can expect to find a weak link somewhere.
Chain and spockets soon if not already done.
Billets baskets are nice but there are a lot of passes being put on stockers without any problems. You could save some money by taking kawasaki_rick's offer.
I've used impacts on the clutch basket for years without problems.
Don't make this into any more than it is.

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billeason


Zone Head
Posts: 711
posted January 08, 2009 06:04 PM        
clutches

quote:
Thanks bill , when you say both will work you mean i would have to have my 07 drive gear installed on the 08 basket right?
Exactly wright JR zx14'' any will work but why not go billet while your in there, i understand that cost is an issue,and as stout as the 14 clutch is chances are it wont explode again but if it does,that billet basket would have been cheap insurance. It usualy takes the cases with it, Atleast that didnt happen this time........
____________
bill eason

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JohnnyRocketZX14


Expert Class
Posts: 207
posted January 14, 2009 04:32 PM        Edited By: JohnnyRocketZX14 on 15 Jan 2009 00:35
ok so i must admit It sure is pretty!!!! even feels real slick without any oil ! fibers are going to slide so very nice !! guess it has lots of silicone mixed in as well...

____________
07 ZX14
Brocks Sidewinder, Stretched, lowered, strapped,Drag seat, PCIII W/Hub, No flies, BMC, Speedo Healer, Muzzy NOS/Shifter,
1.41 60, 5.77 1/8th 8.89 1/4

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SteddyTeddy


Pro
Posts: 1664
posted January 15, 2009 07:49 AM        
Nice!
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1badvespa1400cc


Zone Head
power junkie
Posts: 691
posted January 15, 2009 08:20 AM        
I'm jealous that look's very nice!!!!!!!!!!!!
____________
Just another foeteen!!!!!

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rich craft 1


Zone Head
Posts: 681
posted January 15, 2009 08:38 AM        
Nice! +1

____________
Red 06 ZX14 RR

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