raptor14
Expert Class
Posts: 264
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posted July 22, 2006 01:06 PM
My Installation Instructions For Brocks Gen 3 Exhaust + PC
A while back I mentioned I'd write up the installation method I used to for Brock's Gen 3 StreetSmart exhaust system and a Power Commander. Since it's raining here in CT I finally got around to it. I don't know how this is going to work, but I've place an Adobe PDF file at the following location. If all goes well, then you can download directly. You will need Adobe Acrobat Reader, which you can download from Adobe.
http://members.cox.net/allengeo/ZX-14/Installation%20Of%20Brock's%20Gen%203%20StreetSmart%20+%20PC.pdf
The installation instructions begin with removal of the fairings and continues all the way through installation of the PC. While I am a major fan of Brock's products and his customer support, I am not associated with his business in any way and have never met him. The installation instructions reflect my personal method and have not been endorsed by Brock's Performance Products. Further, while I purchased (and recommend) Brock's exhaust system, the installation instructions should be applicable to any full aftermarket exhaust with minor modifications.
If this .pdf file can't be downloaded cause I don't know how to do it, I'll investigate and figure out a way (if possible and if this site allows).
  
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raptor14
Expert Class
Posts: 264
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posted July 22, 2006 01:09 PM
Well, it didn't work. I'll contact Fish and see if there is a way. If not, you can e-mail me. Make sure that you put a title such as Request for Instructions. Then I'll e-mail back to you. Fish, any way to put a link to this .pdf file.
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countersteer
Needs a job
Didn't read the owners manual
Posts: 2207
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posted July 22, 2006 02:09 PM
 Edited By: countersteer on 22 Jul 2006 15:09
wow the zx-14 is still sexy even with the plastics off
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Scott
Long Island, New York
2006 ZX-14, 2003 ZX-12R
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raptor14
Expert Class
Posts: 264
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posted July 22, 2006 02:12 PM
So countersteer, you pulling my chain or did you manage to download the instructions and see the pics. I you downloaded, give me the scoop so I can pass it on. Otherwise fool me once, but don't fool me twice.
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dubious
Needs a life
Needs more time to ride!
Posts: 8442
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posted July 22, 2006 02:13 PM
Edited By: dubious on 22 Jul 2006 15:17
No cut and paste the adress to the browser , hit go and it works!
Just won't link directly... odd
____________
natural selection.....
destiny will overcome intervention.
Some are not worthy of the effort.
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raptor14
Expert Class
Posts: 264
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posted July 22, 2006 02:15 PM
So I don't know why the the link isn't clickable but this worked for me. Copy the link
http://members.cox.net/allengeo/ZX-14/Installation%20Of%20Brock's%20Gen%203%20StreetSmart%20+%20PC.pdf
and paste into your browser address. If you have Adobe Reader it should open it up. Least it did for me.
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dubious
Needs a life
Needs more time to ride!
Posts: 8442
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posted July 22, 2006 02:18 PM
Cox .net likely has banned instant linking to their site...
____________
natural selection.....
destiny will overcome intervention.
Some are not worthy of the effort.
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countersteer
Needs a job
Didn't read the owners manual
Posts: 2207
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posted July 22, 2006 02:19 PM
quote:
Cox .net likely has banned instant linking to their site...
+ 1
i tried to add a link but to no avail
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Scott
Long Island, New York
2006 ZX-14, 2003 ZX-12R
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raptor14
Expert Class
Posts: 264
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posted July 22, 2006 02:22 PM
So you guys getting access? Only the cut and paste works for me. Maybe I just don't understand the GO. I see it on my browser but it don't do nothing for me.
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dubious
Needs a life
Needs more time to ride!
Posts: 8442
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posted July 22, 2006 02:46 PM
yes we are getting it! 
you got it?
LOL
we are getting some ( not together either), therefor there is none left for you, and therefor it is not doing anything for you, but it is doing something for us.
we feel lucky, how bout you?
LOL
____________
natural selection.....
destiny will overcome intervention.
Some are not worthy of the effort.
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dubious
Needs a life
Needs more time to ride!
Posts: 8442
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posted July 22, 2006 02:59 PM
Good write up BTW.
Those who have not wrenched much will appreciate your time and effort into the article!
OR SHOULD!
____________
natural selection.....
destiny will overcome intervention.
Some are not worthy of the effort.
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lucky14
Pro
Posts: 1439
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posted July 22, 2006 03:38 PM
WOW! VERY GOOD! Thanks!
____________
You only need two tools: WD-40 and Duct Tape.
If it doesn't move and should, use the WD-40.
If it shouldn't move and does, use the duct tape.
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Flyboy
Pro
Posts: 1536
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posted July 22, 2006 04:55 PM
Excellent work! These are better and clearer instructions then came with the bike's manual. I'll modify them for by street meg and pc hopefully on their way.
This was an awful lot of hard work for no money. Are you sure you're not married to Brock's sister.... Does he have a sister?
____________
'There's more living in five minutes flat-out on a bike than some men have in an entire life'.
"The World's Fastest Indian"
One fast red ZX-14,
Three World and four National Land Speed Records,
One faster red and white Cessna Turbo 210
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stevewfl
Moderator
Posts: 27920
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posted July 22, 2006 08:07 PM
quote:
Good write up BTW.
Those who have not wrenched much will appreciate your time and effort into the article!
OR SHOULD!
You are referring to me, and yes I appreciate these instructions. I'm placing an order and feel a little more confident.
I read in another thread someone mentioned the fairing parts were hard to get off without the service manual because of hidden screws or something to that affect. Is this true?
Thanks, Steve
____________
2010 Concours14
'08 R1 YAMAHA
ZX14 gone!
CBR600RR track bike
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raptor14
Expert Class
Posts: 264
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posted July 23, 2006 06:38 AM
Hey stevewfl - All the bodywork that you need to remove to install the exhaust system and/or a PC are easy to takeoff. I'm hoping my instructions reveal all the so-called hidden screws. The only fastener that might be considered as hidden is a plastic quick rivet which you have to remove in order to take off the mid-fairing. It's located at the front of the bike (see Step 8, Figure 8) in my write-up. It's at postion 4. Just look under the front section of the fairing and you will see it. You do have to take fairings off in order. The order I did it worked for me and it comes off quickly. Just keep all your fasteners and pastic washers in a container so you don't lose them.
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raptor14
Expert Class
Posts: 264
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posted July 23, 2006 06:48 AM
I talked with Brock about these instructions. He had one great suggestion (duh, he's the expert), which I didn't think of when I was installing my system. Not following this suggestion did not cause me any problems as the parts and pieces fit fine and I didn't have to manhandle anything. Anyway, in my instructions STEP 11 (Install Header Mount Flanges) I tell you to tighen the nuts securing the header mount flanges prior to installing the headers. This worked for me and gave me easy access to those nuts. However, Brock made a good point that if there is any mis-alignment of the flanges, then the header pipes must be forced onto the flanges. Brock Suggested leaving the flange nuts loose when you install the pipes. That way the flanges can move as required and forcing the pipes onto the flanges is not required. Tighten the flange nuts after installing the pipes. Little more difficult to get to the nuts, but its still quite easy with a ratchet and extension.
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vegasdude
Zone Head
Posts: 821
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posted July 23, 2006 01:27 PM
Nice write up. Thanks for taking the time to do this...........................
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stevewfl
Moderator
Posts: 27920
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posted July 23, 2006 05:23 PM
quote:
Hey stevewfl - All the bodywork that you need to remove to install the exhaust system and/or a PC are easy to takeoff. I'm hoping my instructions reveal all the so-called hidden screws. The only fastener that might be considered as hidden is a plastic quick rivet which you have to remove
Thanks!!
____________
2010 Concours14
'08 R1 YAMAHA
ZX14 gone!
CBR600RR track bike
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lietoome
Needs a job
Posts: 2033
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posted August 28, 2006 08:43 PM
raptor14--just wanted to say thanks again, I'll be installing both these gems this weekend. You've already saved me a LOT of time and effort.
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stevewfl
Moderator
Posts: 27920
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posted August 28, 2006 08:56 PM
quote:
raptor14--just wanted to say thanks again, I'll be installing both these gems this weekend. You've already saved me a LOT of time and effort.
+1
As said in the other thread.... these directions were "priceless" to me when I performed my install on the gen3 and PC!!!
____________
2010 Concours14
'08 R1 YAMAHA
ZX14 gone!
CBR600RR track bike
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BlueLIGHTning
Expert Class
Posts: 227
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posted August 29, 2006 12:48 PM
Is there a way we can make this url work with just a click on so I can find it because i suck at working with the comp. The pipe should be no problem to install I'm more concerned about taking the body work apart with scratching the shit out of it. I've stripped my harley down to frame and parts so an exhaust should be no problem.
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raptor14
Expert Class
Posts: 264
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posted August 29, 2006 02:15 PM
Haven't been able to make the url work. I'm thinking it may be the title or something. I'll try to change the title and then add a new url link below. Maybe it will work. If not, then you'll have to copy and paste the link into the Address bar. Here's what you copy and paste.
http://members.cox.net/allengeo/ZX-14/Installation%20Of%20Brock's%20Gen%203%20StreetSmart%20+%20PC.pdf
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Vegasdude
Zone Head
Posts: 821
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posted August 29, 2006 02:17 PM
Edited By: Vegasdude on 29 Aug 2006 15:21
http://members.cox.net/allengeo/ZX-14/Installation%20Of%20Brock's%20Gen%203%20StreetSmart%20+%20PC.pdf
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raptor14
Expert Class
Posts: 264
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posted August 29, 2006 02:20 PM
Let's see if this worked.
http://members.cox.net/allengeo/ZX-14/Installation_Instructions.pdf
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Vegasdude
Zone Head
Posts: 821
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posted August 29, 2006 02:22 PM
I tried too, but it didn't work..................
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