krexken
Zone Head
Posts: 732
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posted September 30, 2007 05:43 PM
06 head bolt torque, tips needed
Since I don't have the expertise to find or download a manual I can open, I need a little help. Gonna do the race intake cam, thin head gasket deal on a 06. Head bolt torque is the main thing I need but any tips would be appreciated. Think I'm gonna pull the engine since I'll be degreeing cams also and hopefully it'll make it easier. Any help is much appreciated.
  
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sextaafondo
Parking Attendant
Posts: 17
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posted October 01, 2007 06:10 AM
Krexken,
the order of bolt lossening for disassemble is as follows:
from LEFT to RIGHT, front row bolts (exhaust side) : 5-9-11-7-3-1
rear row bolts (intake side): 6-10-12-8-4-2
Take the bolts out in the order given by the numbers.
The sequence for tightening is as follows:
from LEFT to RIGHT, front row: 8-4-2-6-10-12
rear row: 7-3-1-5-9-11
Torque bolts M10: first: 20 N-m (2 Kgf-m, 15 ft-lb)
final (used bolts) : 57 N-m (5.8 Kgf-m, 42 ft-lb)
Torque bolts M6 (11 and 12) : 12 N-m (1.2 Kgf-m, 106 in-lb)
Tips..a lot; the most important: be carefull not to lose anything (dowel pins, etc) and don´t forget any part during reassemble; take notes of everything you might not remember later, and take photographs, you may need them if you are in doubt with something.
Regards
Pablo
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krexken
Zone Head
Posts: 732
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posted October 01, 2007 01:53 PM
Muchas gracias, Pablo.
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Infiltrator
Parking Attendant
Posts: 2
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posted October 05, 2007 09:30 AM
The 06-07 Service Manual can be downloaded here.
http://www.yourfilehost.com/media.php?cat=other&file=Kawasaki_1_.Ninja_ZX_10R_Service.Manual_2006_2007_.pdf
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