Shane661

Needs a life
Posts: 11494
|
posted January 20, 2010 08:36 AM
Trans Work Without Splitting the Cases?
It looks like I might have to wait a bit to split my cases. But I would like to replace the shift shafts, forks, and detent spring. Am I correct that these items can be replaced without splitting the cases?
Shane
|
THE ICE MAN
Expert Class
Posts: 195
|
posted January 20, 2010 10:07 AM
Yes on the busa
And should be a yes on the ZX12
____________
ACE PERFORMANCE.COM
40 Records@ Maxton, Fastest NA
1507cc Busa 223.330 MPH also
Fastest ZX12 N.A.212.846 MPH in
the mile Fastest 1000 750 @ Maxton
& Fastest 600 N.A. in the world.
|
Shane661

Needs a life
Posts: 11494
|
posted January 20, 2010 10:12 AM
Thanks Sal. I suspect it will be the same on the 14. I have to pull the oil pan and clutch basket anyway, so I hope that will give me the access I need.
|
entropy
Moderator
Posts: 8671
|
posted January 20, 2010 11:05 AM
Shane,
Do you have a lift?
____________
This moderator uses moderation in moderation
|
Shane661

Needs a life
Posts: 11494
|
posted January 20, 2010 11:46 AM
quote: Shane,
Do you have a lift?
I promise you that when I go to do this job, I will have something.
|
osti33

Needs a job
Posts: 2973
|
posted January 20, 2010 01:37 PM
I've done it both ways. Without and with spliting the cases. Not on a 14 but I'm sure it's basically the same. It is more of a pain in the ass with the motor in the frame. At least to me anyway. Are you going to take the engine out of the frame?
|
Shane661

Needs a life
Posts: 11494
|
posted January 20, 2010 01:48 PM
I wasn't planning to take the engine out. If I take it out I might as well split the cases and do the whole job, I guess?
On that note, I have another question:
I have never split the cases on a motor before. Will I end up having to remove bearing caps and then have to recheck all clearances??
|
KZScott

Needs a life
high on speed
Posts: 7235
|
posted January 20, 2010 01:55 PM
I would clean eveything out with brake clean if i took it apart. the bearings should go back in the same places just fine if they look fine, and really they should. clearances wont change as long as you dont mix any up. put them in dry, with assembly lube on the side that touches the crank only.
____________
01 ZX-12R 8.84 @ 156.3 no bars, DOT tires. Pump Gas, NA.... turbo 8.47 @ 164.
00 ZX-12R 8.62 @ 165.2 no bars, slicks, Pump Gas, 55 shot.... turbo 8.32 @173
00 ZX-12R Fastest NA Kawasaki in the world 1: 222.046 1.5: 226.390 Loring AFB
00 ZX-12R street turbo 1: 227.9 1.5: 234.1 Loring AFB
00 ZX-12R LSR turbo 1: 263.1 1.5: 266.5 Loring AFB Worlds fastest ZX-12R
CMG Racing RCC Turbos
|
entropy
Moderator
Posts: 8671
|
posted January 20, 2010 02:44 PM
quote: ... put them in dry, with assembly lube on the side that touches the crank only.
hmmmm... i agree for the rods, but not on the mains
____________
This moderator uses moderation in moderation
|
Shane661

Needs a life
Posts: 11494
|
posted January 20, 2010 02:48 PM
quote:
quote: ... put them in dry, with assembly lube on the side that touches the crank only.
hmmmm... i agree for the rods, but not on the mains
I'm a little confused, Karl.
Are you saying to put assembly lube on the side of the bearing that doesn't face the crank?
What purpose would that serve?
|
almost_les
Zone Head
Posts: 590
|
posted January 20, 2010 04:50 PM
Edited By: almost_les on 21 Jan 2010 00:51
.
|
KZScott

Needs a life
high on speed
Posts: 7235
|
posted January 20, 2010 05:14 PM
Im confused too. I went with Tims advice about putting them in dry and lubing the side that touches the crank compared to the manual saying to grease the backs and lube the side that touches the crank.
____________
01 ZX-12R 8.84 @ 156.3 no bars, DOT tires. Pump Gas, NA.... turbo 8.47 @ 164.
00 ZX-12R 8.62 @ 165.2 no bars, slicks, Pump Gas, 55 shot.... turbo 8.32 @173
00 ZX-12R Fastest NA Kawasaki in the world 1: 222.046 1.5: 226.390 Loring AFB
00 ZX-12R street turbo 1: 227.9 1.5: 234.1 Loring AFB
00 ZX-12R LSR turbo 1: 263.1 1.5: 266.5 Loring AFB Worlds fastest ZX-12R
CMG Racing RCC Turbos
|
KZScott

Needs a life
high on speed
Posts: 7235
|
posted January 20, 2010 05:16 PM
Edited By: KZScott on 21 Jan 2010 01:18
grease on the back i assume is for better heat transfer to the cases, kinda like putting that goop on the back of a heat sink, on a chip in a computer
but dry is less likely to spin
____________
01 ZX-12R 8.84 @ 156.3 no bars, DOT tires. Pump Gas, NA.... turbo 8.47 @ 164.
00 ZX-12R 8.62 @ 165.2 no bars, slicks, Pump Gas, 55 shot.... turbo 8.32 @173
00 ZX-12R Fastest NA Kawasaki in the world 1: 222.046 1.5: 226.390 Loring AFB
00 ZX-12R street turbo 1: 227.9 1.5: 234.1 Loring AFB
00 ZX-12R LSR turbo 1: 263.1 1.5: 266.5 Loring AFB Worlds fastest ZX-12R
CMG Racing RCC Turbos
|
Shane661

Needs a life
Posts: 11494
|
posted January 20, 2010 05:20 PM
Is the grease used as an anti-seize compound??
I like dumb questions, and I'm throwing them out there...
|
entropy
Moderator
Posts: 8671
|
posted January 20, 2010 10:41 PM
i put the rod shells in dry on the back, assembly lube on the side facing the crank.
On the mains i oil the side sitting in the cases, assembly lube the side facing the crank.
____________
This moderator uses moderation in moderation
|
SteddyTeddy
Pro
Posts: 1664
|
posted January 21, 2010 05:49 AM
Manual says to apply molybdenum disulfide grease to the outer surface of the upper insert and the inner surface of the connecting rod big end.
Apply molybdenum disulfide oil to inner surface of upper and lower bearing inserts.
Do not apply any grease or oil to the cap inside or cap insert outside.
The molybdenum disulfide oil is the red assembly lube we are all familiar with. The Grease is different stuff!
|
Shane661

Needs a life
Posts: 11494
|
posted January 21, 2010 06:20 AM
quote:
On the mains i oil the side sitting in the cases, assembly lube the side facing the crank.
So, I guess my question is:
What purpose is served by the oil or grease on the backside of the bearing?
|
SteddyTeddy
Pro
Posts: 1664
|
posted January 21, 2010 06:34 AM
Most likely better heat transfer. Never, never oil the backside of the bearings! That's just asking for them to spin.
|
entropy
Moderator
Posts: 8671
|
posted January 21, 2010 08:13 AM
Edited By: entropy on 21 Jan 2010 16:22
quote: Most likely better heat transfer. Never, never oil the backside of the bearings! That's just asking for them to spin.
i had a nice long "experience-based" response to this, but fuh-gittaboutit...
____________
This moderator uses moderation in moderation
|
NOX
Needs a job
PMRA / TMRC Super Street 4022
Posts: 3745
|
posted January 21, 2010 08:33 AM
Its easy to do in the bike, just have it up in the air, and let the oil drain for a few days........
I have changed forks with the bike in the trailer the day before a PMRA event.......LOL
____________
42 Wins
21 Runner-ups
2010 TMRC Super Street Points Champion
2010 PMRA Super Street #3 Points
2009 PMRA Super Street Points Runner-Up
6 Time Centerville Dragway Points Champion
Sponsored by:
Scorpion Helmets
Galfer Braking
AMSOIL
Steve's Speed Shop
Kawasaki Sports Center
Mickey Thompson Tires
Catalyst Racing Composites
Conway Cycle
Syed Leathers
|
Shane661

Needs a life
Posts: 11494
|
posted January 21, 2010 08:45 AM
So, once again, why put oil/grease on the backside of the bearing?
Obviously it is a commonly suggested practice.
I'm not here to argue the merits, I just want to know why you would do such a thing?
|
NOX
Needs a job
PMRA / TMRC Super Street 4022
Posts: 3745
|
posted January 21, 2010 09:06 AM
What does the book say?
What ever the book said to do, I did, and I am havin no issues........
But, it does sound weird.......
____________
42 Wins
21 Runner-ups
2010 TMRC Super Street Points Champion
2010 PMRA Super Street #3 Points
2009 PMRA Super Street Points Runner-Up
6 Time Centerville Dragway Points Champion
Sponsored by:
Scorpion Helmets
Galfer Braking
AMSOIL
Steve's Speed Shop
Kawasaki Sports Center
Mickey Thompson Tires
Catalyst Racing Composites
Conway Cycle
Syed Leathers
|
Shane661

Needs a life
Posts: 11494
|
posted January 21, 2010 10:56 AM
Edited By: Shane661 on 21 Jan 2010 22:05
I guess this is just something that nearly everyone does (lubricant on the backside of main bearings), without really knowing the details of why.
I can see that this engine building thing is going to be very frustrating for me, since I like to know the how and the why.
|
CrotchRocket

Moderator
Bracket Racing with Betsy
Posts: 8038
|
posted January 21, 2010 04:05 PM
I hear ya Shane...
sometimes you just have to listen and do as the Romans do cause the answer was never told...
by the way Suzuki's & Kawi's are very different...What works for the Suzuki doesnt work for the Kawasaki & vise versa...
Perfect example is changing the 6th gear on a Busa...Cant do it for the 14...
____________
Jason Miller StreetBike Seminars
*****DragRacers do it better, because they dont cut Corners*****
|
KZScott

Needs a life
high on speed
Posts: 7235
|
posted January 21, 2010 04:26 PM
all my bearings have gone in dry on the backs so far... dad spun a rod bearing once but that was from the poorly designed oil pan(starvation). the motor builds i have done with a stock depth oil pan have held up very nicely so far....
____________
01 ZX-12R 8.84 @ 156.3 no bars, DOT tires. Pump Gas, NA.... turbo 8.47 @ 164.
00 ZX-12R 8.62 @ 165.2 no bars, slicks, Pump Gas, 55 shot.... turbo 8.32 @173
00 ZX-12R Fastest NA Kawasaki in the world 1: 222.046 1.5: 226.390 Loring AFB
00 ZX-12R street turbo 1: 227.9 1.5: 234.1 Loring AFB
00 ZX-12R LSR turbo 1: 263.1 1.5: 266.5 Loring AFB Worlds fastest ZX-12R
CMG Racing RCC Turbos
|
|
|