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BIKELAND > FORUMS > ZX12R ZONE.com > Thread: Shift issue NEW TOPIC NEW POLL POST REPLY
Streetstretch


Novice Class
Posts: 45
posted April 13, 2011 03:18 PM        
Shift issue

I have a 2000 zx12r stretch 10inch, stage one lock up clutch, airshifter, power commander some of the mods. I got the bike out this season and have run into an issue with it shifting. I'll ride it for like 10 mins no problems shifting and then when i get back on i wont be able to shift past 2nd gear. Its happened twice so far but when i put it on the rear stand and start it up and start shifting through the gears it wont for a sec then it starts shift fine.
Just wondering if anyone has had this issue before or might know whats causing it. I did an oil change before i stored it for the winter also

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Stuart Racing


Zone Head
N.H.R.A . Dragracing.
Posts: 999
posted April 13, 2011 06:28 PM        
It won`t AIRSHIFT past 2nd gear.....Not clear on whats going on here....
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Life in the Fast Lane..........

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KZScott


Needs a life
high on speed
Posts: 7235
posted April 13, 2011 07:07 PM        
so its in second and wont go to third or in first and wont go to second?
____________
01 ZX-12R 8.84 @ 156.3 no bars, DOT tires. Pump Gas, NA.... turbo 8.47 @ 164.
00 ZX-12R 8.62 @ 165.2 no bars, slicks, Pump Gas, 55 shot.... turbo 8.32 @173
00 ZX-12R Fastest NA Kawasaki in the world 1: 222.046 1.5: 226.390 Loring AFB
00 ZX-12R street turbo 1: 227.9 1.5: 234.1 Loring AFB
00 ZX-12R LSR turbo 1: 263.1 1.5: 266.5 Loring AFB Worlds fastest ZX-12R
CMG Racing RCC Turbos

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Streetstretch


Novice Class
Posts: 45
posted April 14, 2011 03:07 AM        
In second and won't shift to third manually shifting our airshifter
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KZScott


Needs a life
high on speed
Posts: 7235
posted April 14, 2011 05:00 PM        
check the forks/shafts
____________
01 ZX-12R 8.84 @ 156.3 no bars, DOT tires. Pump Gas, NA.... turbo 8.47 @ 164.
00 ZX-12R 8.62 @ 165.2 no bars, slicks, Pump Gas, 55 shot.... turbo 8.32 @173
00 ZX-12R Fastest NA Kawasaki in the world 1: 222.046 1.5: 226.390 Loring AFB
00 ZX-12R street turbo 1: 227.9 1.5: 234.1 Loring AFB
00 ZX-12R LSR turbo 1: 263.1 1.5: 266.5 Loring AFB Worlds fastest ZX-12R
CMG Racing RCC Turbos

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Streetstretch


Novice Class
Posts: 45
posted April 14, 2011 05:53 PM        Edited By: Streetstretch on 15 Apr 2011 01:56
What does checking the forks/shafts include, also when put on the rear stand and starting moving the shifter it starts to shift again, buddy said it might be the gear itself or maybe the airshifter is getting jammed but weird its only when trying to shift past 2nd
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almost_les


Zone Head
Posts: 590
posted April 14, 2011 05:55 PM        
one time i had a sticky air ram. would do what you're saying. after the 1-2 shift it wouln't drop back down far enough to reset the shifter for the 2-3 shift. if you're lucky it will be that instead of bent internals.
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Streetstretch


Novice Class
Posts: 45
posted April 14, 2011 05:58 PM        
What did you have to do to fix the sticky air ram
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almost_les


Zone Head
Posts: 590
posted April 14, 2011 06:13 PM        
lots of carb cleaner and working it back and forth. after everything dried off i lubed it up with some 3 in 1 PTFE spray lube
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Streetstretch


Novice Class
Posts: 45
posted April 15, 2011 02:40 AM        
Where is the air ram located, know some about motorcycles but mostly basics more description would be great thanks
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Stuart Racing


Zone Head
N.H.R.A . Dragracing.
Posts: 999
posted April 15, 2011 04:42 AM        
quote:
Where is the air ram located, know some about motorcycles but mostly basics more description would be great thanks

It`s attached to your foot shifter.....Make sure all of those parts move free up and down....
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almost_les


Zone Head
Posts: 590
posted April 15, 2011 07:28 AM        
the air ram is the pneumatic cylinder. aka actuator. many names for the same part.
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Streetstretch


Novice Class
Posts: 45
posted April 15, 2011 07:49 AM        
So I remove the air cylinder spray it with brake cleaner and then lube it up with 3-1 ptfe lube moving the shaft in the cylinder as I do all this?
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almost_les


Zone Head
Posts: 590
posted April 15, 2011 08:53 AM        
i used carb cleaner over brake cleaner because its easier on seals. don't be surprised if it takes a while to get the carb cleaner out. be sure to work it around enough and try to get as much excess lube out as you can.

while its off, you might as well make sure that the bike will shift properly. if not, then its likely bent internals.

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Streetstretch


Novice Class
Posts: 45
posted April 15, 2011 08:59 AM        
Ok will try tomorrow thanks
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Streetstretch


Novice Class
Posts: 45
posted April 16, 2011 03:23 PM        
Have the shifter unhooked and seems to slide ok, going to take bike out tomorrow and see if the problems happens again, should I spray the cleaner into were the airline hooks up then drain out let dry and lube, is heavy duty silicone spray lube ok to relube
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