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BIKELAND > FORUMS > ZX12R ZONE.com > Thread: RECALL !!!! NEW TOPIC NEW POLL POST REPLY
Red1


Expert Class
Posts: 442
posted December 24, 2002 05:44 PM        
Just got mine in the mail today ( Dallas, Texas ).
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ZHooligan


Moderator
Post Whore Extraordinaire!
Posts: 3829
posted December 24, 2002 05:49 PM        
My notice came today. I'll be talked to the dealer on Thursday.
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slantzilla


Novice Class
Posts: 99
posted December 25, 2002 07:44 PM        
Got mine Monday. I traded the bike in over a year and a half ago. I've even traded the bike I traded for.
____________
"It takes a big dog to weigh a ton"

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12saki


Parking Attendant
Posts: 8
posted December 25, 2002 07:49 PM        
I have 2761 and have received the letter
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EastBayDave


Needs a job
Posts: 2245
posted December 26, 2002 07:46 AM        
8488 & got my letter too...

Now we need to get the clutch covered...
____________
Enjoy the ride!
02' ZRX1200
00' ZX12R sold

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adezx12r


Parking Attendant
Posts: 9
posted December 26, 2002 09:15 AM        
|recall u.k.?

Do you know if anyone in the U>K> has had this recall yet?

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ted


Novice Class
Posts: 41
posted December 26, 2002 04:21 PM        
I just go mine today.
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beansbaxter


Needs a life
Posts: 5911
posted December 26, 2002 04:37 PM        
I got mine....what number in the VIN tells you where in the production run the bike was made?
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zx12rpilot


Expert Class
Posts: 120
posted December 27, 2002 02:57 AM        
They musta mass mailed about the same time, mine came yesterday too.
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KZZ1


Zone Head
"Show me whatcha workin with"
Posts: 908
posted December 27, 2002 05:40 AM        
Got ours yesterday.
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redelk


Moderator
Please... speak to the hand.
Posts: 3212
posted December 27, 2002 07:13 AM        
VIN 6667

Got mine yesterday.
____________
There are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely games.
-Ernest Hemingway

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zx12zx11


Expert Class
Posts: 471
posted December 27, 2002 07:18 AM        
Got mine yesterday #6606
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BigJ12


Expert Class
Posts: 107
posted December 27, 2002 10:02 PM        
Got mine yesterday as well
____________
"Blessed mother of acceleration, don't fail me now"

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beansbaxter


Needs a life
Posts: 5911
posted December 29, 2002 03:31 AM        
Does the VIN number matter ever?
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swft


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Full throttle!
Posts: One MEEEEEELLION
posted December 29, 2002 05:25 AM        
Yes. Kaw USA will not honor Canadian bikes, etc...
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beansbaxter


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Posts: 5911
posted December 29, 2002 02:46 PM        
Have they ever recalled a recall?
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r21xz


Expert Class
Posts: 109
posted December 29, 2002 07:55 PM        
My VIN is 002318.Just as I opened my recall notice,the phone rang.It was my shop,and he explained it to me.Thought that was pretty neato,especially with all the bad stories I hear about shops elsewhere.

Jeff

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redelk


Moderator
Please... speak to the hand.
Posts: 3212
posted December 29, 2002 09:21 PM        
I posted this on the other recall thread.

I just made a copy of my dealer's SIX PAGE "instruction" sheet (Bulletin MC 02-11) that came with the "Official KHI Recall Repair Kit". What a hoot! There are SIXTEEN pictures and FOUR diagrams.

They are instructed to "Replace the harness clamp if the harness clamp is soaked with engine oil" (PN 92171-1255). They are also instructed to make a small punch mark on the frame directly above the top rivet holding the ID plate, indicating that the recall service has been done.

The kit consists of a large bottle of "crazy glue" (supposedly enough to do 20 bikes), a roll of electrical tape (more than enough fro 20 bikes) and a small flat blade jeweler's screwdriver (to get the wires out of the plug). Oops! Sorry, it's called a "Terminal Removing Tool".

In a nutshell, here's what is supposed to be done...

1. Remove rear seat, front seat and side panel.
2. Disconnect the alternator lead connector.
3. Remove the vinyl (black) tape from the harness, approximatly 100mm from the connector.
4. Remove the plastic lead tube (so THAT's what they call that plastic wire cover!)
5. Remove vinyl tape that covers intermediate connection (where the two wires go into one before the plug)
6. Remove terminals from the plug.
7. Clean terminals with contact cleaner (SEVEN steps and must be repeated THREE times!)
8. Apply "quick curing adhesive" where the wire is crimped to the terminal to seal the wire (FIVE steps!).
9. Apply adhesive to the top and bottom of the intermediate connection (Three steps!)
10. Insert terminals into plug (the same position they were in).
11. Wind 4 to 5 turns of tape around the intermediate connnection.
12. Put plastic tube over wires.
13. Wind tape 2 to 3 times around the end of the tube (by the plug) and continue to wrap the tube until you overlap the original tape wrap (approx. 100 mm).
14. Clean the regulator connector and the area around the connector with contact cleaner.
15. Reinstall the removed parts in reverse order.
16. Make "Repair Verification" mark on frame.
17. Fill out "Warranty Claim" documentation (REQUIRED by Federal Law - NHTSA Law 49 U.S.C. Section 30210(i) or they will keep sending the customers notices).

Repair time: 0.5 hour.

Other Recalls and/or Bulletins

MC 00-02 - Break-in mileage change (guessing)
MC 00-04 - Proper spacing of front wheel (service bulletin/manual addendum)
MC 00-06 - (don't know)
MC 00-07 - Cracked winglets (service bulletin)
MC 00-08 - Proper clutch release lubrication procedures (service bulletin/manual addendum)
MC 00-09 - (don't know)
MC 00-13 - Fuel tank leak and fuel gauge (NTSHA recall)
MC 01-07 - Wheel valve stem locking nut (NTSHA recall)
MC 02-11 - Oil seepage from alterator lead connector (NTSHA recall)
____________
There are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely games.
-Ernest Hemingway

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RAC4IT


Needs a job
Bergie
Posts: 3009
posted December 30, 2002 04:42 AM        
redelk- quality post. thanks!

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r21xz


Expert Class
Posts: 109
posted December 30, 2002 11:16 AM        
Yes,RE,thankyou.

Jeff

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BIKELAND > FORUMS > ZX12R ZONE.com > Thread: RECALL !!!! NEW TOPIC NEW POLL POST REPLY

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