canadamaxxer
Pro
Posts: 1090
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posted June 17, 2006 11:29 AM
Muzzy clutch install instructions.....
I am in the process of installing the clutch on my A1 12R. I have a flat shim that appears to be an extra piece. I did a search on this site, I reread the service manual and parts fiche front to back and am confident that this is not an OEM shim. The entire clutch assy is Muzzy's stuff, unfortunately, I bought the bike with the clutch installed and have only an idea where this shim is to go (based on wear marks on different components) but it appears unneccesary to me, in this location. It is also possible that this shim was installed by a tech along the way to "solve" some problem or another. I am hoping that someone can scan their instructions or post a link to the instructions (the spencercycle site is down, so those instructions are gone).
I did read some old posts regarding shims in these clutches, but there were only vague refences to this mystery shim.
Thanx.
  
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LONNIEMAC
Expert Class
Posts: 225
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posted June 17, 2006 12:10 PM
how big is the shim?
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canadamaxxer
Pro
Posts: 1090
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posted June 17, 2006 12:19 PM
Dimensions:
OD: 1.330"
ID: 1.005"
Thickness: .024"
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entropy
Moderator
Posts: 8671
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posted June 17, 2006 05:40 PM
CM,
you are confident that it isn't part # 92026-022 WASHER TH 25.5X47X2.5 (R ayers fiche)
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This moderator uses moderation in moderation
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canadamaxxer
Pro
Posts: 1090
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posted June 17, 2006 07:44 PM
Entropy:
Yeah this is not that washer. This washer is 1/3 the thickness and about 1/2" smaller OD.....
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zxlnt
Needs a job
Kawpuke Extraordinare
Posts: 2853
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posted June 18, 2006 12:11 AM
92200A??? Goes on the actuator arm???
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CrotchRocket
Moderator
Bracket Racing with Betsy
Posts: 8038
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posted June 18, 2006 05:14 AM
I think the washer your talking about goes under the pressure plate for the bearing ring and the clutch release rod...
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*****DragRacers do it better, because they dont cut Corners*****
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canadamaxxer
Pro
Posts: 1090
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posted June 18, 2006 06:07 AM
It definitely not 92200A, as I never took that apart....and this shim is substantially larger
It's not 92025....this is way too big to fit into that space for the torrington bearing
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zxlnt
Needs a job
Kawpuke Extraordinare
Posts: 2853
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posted June 18, 2006 06:17 AM
Post up a picture of it
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busakillerzx12r
Expert Class
Posts: 234
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posted June 19, 2006 05:31 AM
Cant recall. it's been so long since i intalled mine. Post up a pic!
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ninja12
Needs a job
Posts: 3310
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posted June 19, 2006 06:33 AM
4 washer in the clutch.
1 behind the basket.
1 between the basket and hub.
1 under nut that holds hub on.
1 under clutch release rod between bearing.
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fish_antlers
Administrator
The Truth is Out There
Posts: 21894
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posted June 19, 2006 07:03 AM
there was an excellent step by step guide with pix on spencercycle.com years ago... I used it when I installed my clutch... cant find it on the site.. looks like he's rearranged everything.
It may be worth your time calling him 800 510 1945 and asking him to email you the link or the pdf if he still has it...
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What business is it of yours where I'm from, Friendo?
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ninja12
Needs a job
Posts: 3310
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posted June 19, 2006 08:50 AM
quote:
Dimensions:
OD: 1.330"
ID: 1.005"
Thickness: .024"
That would be the one that goes between the roller bearing and the pressure cap
on the release rod. It keeps the roller bearing form eating into the soft cap.
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