chez

Expert Class
Posts: 134
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posted March 30, 2006 04:00 PM
TPS set up
Can anyone please tell me how to set up the TPS on the zx12R throttle bodies? My original was damaged and I managed to obtain another without having to buy the whole throttle body set up. I realise the TPS set up effects the idle and this is what I am having a problem with. The bike runs fine above idle............
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Chez
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tuusinii

Pro
Posts: 1031
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posted March 30, 2006 09:40 PM
Well in fact the tps effects the whole RPM range. You can find good information with a little bit of search. But basically You just have to measure the voltage over two of the 3 wires that go to the TPS-sensor with digital multimeter. Don't remember the exact wire colors out of my head but they are either of the two pairs available. You know that You have right wires when the voltage increases as You pull the throttle. Then set Your idle to 1000 RPM and the TPS to 1,084V-1,086V according to service manual. You have to make thin wires that You can put between the connector - the connector has to be connected and motor running. You also may have to change the idle if the sensor is way off and then adjust the TPS again.
You have aftermarket exhaust? If You do then You'll also need PC to adjust the fuelling to get it work smoothly. But anyway it's wice to adjust the TPS and then get the custom map.
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blitzkrieg

Needs a job
Road kill = Free lunch.
Posts: 2044
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posted April 01, 2006 04:35 PM
Ping Richard. He found a way to buy the TPS switch alone, I think its a 600 part # but he can provide it to you - I don't remember what it is (or have it written down).
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"BTW....You need to get a girlfriend who's last name isn't .jpg"
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zxlnt

Needs a job
Kawpuke Extraordinare
Posts: 2853
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posted April 01, 2006 07:46 PM
2000 ZX6R TPS is same as ZX12R. If you order the ZX6R TPS you can get it, no part number availability for the 12R. Just order the 6R TPS..
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aliveagain

Needs a life
Posts: 5033
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posted April 01, 2006 10:19 PM
you can push to sewing pins in the connector to use as terminals for the volt meter.
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I wondered why the baseball kept getting bigger. Then it hit me.
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canadamaxxer

Pro
Posts: 1090
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posted April 02, 2006 11:24 AM
Here is a post I made a while ago on .org.......Just some information for you....
http://www.zx-12r.org/phpBB2/viewtopic.php?t=33026&highlight=throttle
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chez

Expert Class
Posts: 134
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posted April 02, 2006 06:34 PM
Thanks guys for the help.....job is now done, bike and rider purring like a cheshire cat on cream....
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Chez
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vozizm

Needs a job
Got Nothing Witty To Say
Posts: 4417
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posted April 03, 2006 04:42 AM
how is your gas milage Chez?
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VOZ
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chez

Expert Class
Posts: 134
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posted April 03, 2006 04:40 PM
I run a Power Commander 3 and full Apropovic system and still get over 300kilometres or about 180 miles out of a tank..
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Chez
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